Quality of knitwear garments in stitching Flow
What about knitwear garments stitching Flow?.
Quality systems and knitwear garments stitching flows detail with guidelines.
How many types of flow run for stitching and sewing knitt fabric garments in stitching insisted?.
What kind of flow is best for stitching knitwear garments at industrial levels?.
How to make a flow of knitting fabric garments for stitching and sewing purpose?.
Please stay here for a while with me and travel with me,thank you so much. How many people are living in this world?, how many people are with out puting on no dress,no apperal,no cloths and no covering body pours,yes all people bodies are cover with some type of dress such as T-shirts,high necks, coats,hoods,jacket and many different styles upper wears, yes same is true with lowers wears such as paints,leggy, trouser, lowers skirts and nighty wears for our legs. Yes there are no individual with out suitable dress and every body is warning dress according to likes and wants. Wearning is the basic need of every individual and that is why demands of wearning increasing every moment in this world. Because natural sources and resources are decreasing as needs and demands increase so man made sources and resources are introduced for fulfilling the needs and demands of wearing facility. So there are no markets with out apparels, garments and others cloths because these are more purchaseable other than food stuff.
Those nations whos are living in advanced countries of the world started to import apperals, knitwear garments and others related cloths products from poor countries where sources and resources was available for the production of such products at low prices, without touching the real costing standard and try to deviate from ethical prices because " Clothing market trend bends top and climax point" as production facilities numbers increase in clothing products manufacturing countries. That is what there are greatest difference among the prices lists of clothing products and casting evaluation. When demands of such products increase, production increase and such low scale business developed in to business to business categories as till now it is most profitable business in the world. So business of exporting knitwear garments increase because such garments are more comfortable than beans,teens and silky products. There are more flexibility, more durability and more decoration in knitwear garments, yes that is why ready made garments as are produced from knitted fabric are liked by many people of the world. Please don't try to travel much away where you are living no but try to observe you society where you are living, please watch your neighborhood, where from young kids to old men and women all are wearing" knitt fabric stitch garments" thats are produced somewhere in else country and are available in your country. Yes importing from exporting country.
How different flows are arrange for maximising the production of stitching garments?.
How to make with quality the all production of knitt fabric garments in a straight line flow?.
How different stitching machines are manage and arrange in stitching flow and for starting new pipeline of flow for a new garments?.
How to arrange different accessories in a new garments stitching flow?.
How trems are control in a knitwear garments stitching units for controlling the wastage of stitch garments?.
How knitt fabric are produced on knitt fabric machines?.
What about single knitt fabric and double knitt fabric?
How one can distinguish between single knitt fabric and double knitt fabric?
What is differences between knitt fabric and woven fabric?.
Why knitt fabric sew and stitch garments are more liked by majority of people other than woven apperals?
But we will start our discussion again from the point where we had been ended. Yes that was important talks for discussions with such start as,
" What is knitwear garments stitching flow, share garments parts Ares sew with each others accord av with with a numerical interference such as first part first stitch, second part sew with second place and third part attaché at third place where all stitching machines are already present in a row for stitching the output as are enter from feeding department for output. So if poplins of stitching flow of a knitwear garments is accordance with a proper strategy formulation then input travel regularly from start till end without wasting some time intervals.
When a new sample or model enter in a production department then general manager of production department divides the total purchase order garments pieces in many numbers of stitching flow depending upon time period required to shipping the consignment to customers or buyers. If shipment time period is for long time period and garments order pieces are of very high quantity then general manager divides the total garments on days and then start production in stitching flows. But if knitwear garments purchased order is in medium or some small quantity then production garments manger put this low quantity order in two or three flows depending on per day production of garments pieces.
Production general manager calls for a preproduction meeting where stitching related personal gathere there for further discussion on production analysis and arrangement of accessories and every day cutting procedures. Sometimes on garments,there are buyers or customers require some type of emblishment such a embroidery or printing or both so if these decorative measures are present there on improved sample then production planning time interval increase and production of stitching flows will decrease. So during planning process of new model first and foremost" how to do" and " what to do" is determine for further future easiness of achieving goal of production, aims of daily profit margins and output of per hour production of knitwear garments in stitching and sewing flows.
As preplanning of seniorities and relevant authorities inductions are conducting from cutting department to inline stitching flows, remember here all these technicallies are preevaluated and predetermined by executive level suggestion but where top level management is all in all where only decision making process are completed by on hirerchcal logic gates as upper sides to lower level direction.
Incharge of stitching flow is name as "knitwear garments stitching flow master", or in some knitwear garments exporting and stitching firms this is nominated as " production supervisor", but in some sewing and stitching units its title is only" production incharge", because title words have nothing values other than " stitching knitwear garments pieces" with the help of expert men power+ modern stitching machinery and accordance with instructions set of top level authorities.
When induction enter in to stitching floor then stitching master manage for manpower+ arrangement of stitching machines as those are require for sewing and stitching relevant garment pieces.
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In knitwear garments stitching industrial units where such kinds of productions are produce for local consuming or for exporting purpose" stitching master" is responsible to sweing and stitching of productions of knitted fabric in knitwear garments stitching flows. Arrangements of menpowers and management of erecting new stitching machinery is the responsibility of stitching master. More so starting of new production of garments and preparing new flow arrangements" stitching masters" formulate strategies and standards for achieving hourly, daily and weekly productions targets because jobs orders in exporting units are require to produce in a limited time period. So hourly, daily and weekly targets of production are set and for achieving these target all sources and resources are overhall to over come on such type of possibilities on time, with time and for achieving set goals and targets.
While starting a new flow of new product from first starting end following following tools must be present on stitching floor,
First there should be present a " knitwear garments stitching sample" as a reference for further assessment and for guidelines as improving production output.
Reference sample further provides guidelines for style and stitching map for arranging stitching machines as the per requirements of stitching flow.
Stitching and sewing style as per design of sample because there are already research work on samples during improving job production orders.
First and foremost stitching master arrange and manage stitching machinery such as Lock stitch sewing machines, over lock machines, flats locks machines,button holes machines,safety stitching machine, hartal machines, Button attaching machines,five threads flats lock machines,eyelits attaching machines,iron especially steam pressing for pressing fusing on collars, plackets and at cuffs attaching parts of a garments and others sewing machines as required for the sewing of new production as per sample and with the instructions set of customer.
Arranging menpower for sewing of different parts with garments such as over lock machines operators, flat flock stitching machines operators, lock stitch sewing machines operators, button hole machine operator eyelits attaching machines operators and collars reversing skill workers.
Technacalities and different techniques use for and use to making flow for starting new garments .
As mention earlier there are commonly three kinds of flow master arrange for sewing. These are briefly describe here but in future posts I will write all details "how to make flow of different knitwear garments stitching and sewing purpose"So three kind of flow are as under,
(1) Straight flow for sewing knitwear garments.
(2) Zigzag flow for sewing and stitching knitwear garments.
(3) Disturb sewing and stitching knitwear garments flow.
When new flow start from zero point " quality start from zero point" as quality control personals already present there in knitwear garments stitching and sewing flow with fundamental tools of quality, they will check all points of stitching with sewing standards are instructed by customers+ as quality control standards as are described in teach pack or known as " Technical package"+ following, completing and acting on all instructions of senior level quality authorities and understanding all requirements, demands and wants of buyers and customers, yes "improved red tag gold seal sample" as a guide for measuring and sewing standards because sample provide entire set of instructions+guidelines of stitching new output in new started flow.
Following quality related officers are already present as new production start in a new flow for stitching purpose of "knitted fabric garment stitching" when induct for new output,
Quality manager is holding chair advance because before starting new model in stitching flow "prequality meeting" where quality manager imparts written set about quality procedures, " how to measure instructions", "shade and quality guidelines", " critical operations for stitching and sewing standards"," about where quality table are erect and what rowing inline quality inspector monitor and control every piece of semi stitch knitwear garment. Yes quality manager imparts instructions about labor placement, side label distance for stitching on lock stitch machines or directly on over lock sewing machine. Furthermore quality manager provide guidelines about " how many stitch per inch"+" what type of colour threads uses for stitching on sewing machine needles+ loopers"+"how different standards cards are improve from merchandising department. Although there are many duties and responsibilities of a quality manager while at the time when new flow start from first point.
Under the control of quality manager there "Assistant duty quality manager is discharging duties and responsibilities in sewing and stitching flow because when there is no quality manager present on chair in "Quality head office" then duty quality manager hold,control and monitor all quality related activities, solve quality matters,issues and problems. Yes monit,command and control all activities of quality as well as control and monitor supervisors and quality control onlines inspectors duty hours.
Assistant quality manager is a person who one monitor and control all quality related activities, attend all quality control meetings with senior level production personals, meeting with merchandising department officers, preparing quality reports for the controlling inline quality flow management.
Every day meeting for improving quality control techniques and describing about root cause analysis of different faults and defects. Experts assistant quality manager provide guidelines and methodologies for failure mode and facts analysis of new stitching output because in quality control criteria " first stitching machine faults what cause issue and problems for next sewing operations, yes there are many stitching machines are running at stitching operations with various stitching standards, as how many stitch require in per in measure, and what colour or shade thread use for sewing different parts of a semi stitch garment. Assistant quality manager provide guidelines to stitching production officers for improving that hands of stitching machines operators. All measurement instructions as per measurement charts are provided by assistant quality manager in stitching flows.
Quality supervisor is another important quality icon in a stitching flow because quality supervisor supervise all quality instructions and guidelines about quality systems +quality standards are touch with onlines quality control inspectors. There are six to ten quality inspectors are controlling and monitoring quality related activities in a stitching machines flows but quality inspectors numbers depends on the Leighton of flow, numbers of running sewing machines in a flow and nature of sewing machines operations.
"Inline Quality inspectors" are fundamental unit of quality department and inline quality inspectors are basic pillar of quality department, if these quality inspectors are strong, paved and experts then future building built on these pillars will be safe and sound, and life of the building will be king and long other than those where, there are no pillars. So quality inspectors are foundation of a quality department.
What are duties and responsibilities of a inline quality inspector working in a knitwear garments stitching industry?.
What is the job description of a inline quality inspector working in a knitwear garments stitching industry?.
What about the "KPI" of a inline quality inspector in a knitwear garments stitching industry?.
What technical knowledge and skill require for a inline quality inspector working in a knitwear garments stitching industry?.
What must be a education level of a quality inspector working in a quality of a knitwear garments stitching and sewing industry?.
What are quality systems and quality standards a inline quality inspector must learn for improving the knitwear garments stitching industry?.
Quality Supervisor is backbone of knitwear garments stitching quality section because all task,targets and final quality aims are achieve with the help of an expert quality supervisor. In knitwear garments stitching flow qualities activities quality supervisor encircle them all in such a way as all output of start of flow etm
What about the " traffic light quality controlling system"in knitwear garments stitching industry as are use in garments stitching flow for monitoring quality and controlling quality techniques?.
Why colour flags are hang on sewing machines while controlling different faults and defects of garments stitching semi parts?.
Quality supervisor guides inline quality control inspectors in such as output of all stitch pieces match exactly with sample. More so "knitwear garments and apparel quality from stitching needles point till final inspection of quality even at last stage when packed garments cartons are ready for exporting to other countrt " quality supervisor" remain in active state because quality supervisor main duties and responsibilities indicates arrow points and directions of holding and struggling all about quality of production.
How quality supervisor control quality in a new flow of knitwear garments producing unit?.
How quality supervisor educate inline quality inspectors about quality aspects?.
What about the "job description of a quality supervisor in a knitwear garments stitching industry?.
Why and what "seven S of management practice" are essential for learning the knowledge and skill for the supervision of quality measuring and for quality monitoring in knitwear garments stitching industry?.
Why and what "seven M skill and knowledge is must for s quality supervisor" how quality supervisor can learn these knowledge and skill through on job position?.
What type of practical training is must for a quality supervisor in a knitwear garments stitching industry?.
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