What about the quality systems as are running in knitwear garments producing industry?.
Quality systems as are in progress in knitwear garments manufacturing industry.
In inlines stitching and sewing machines flow " How quality of output can standardize with the help of system indications and system formalities?", for improving the over all products quality while stitching knitt fabric garments on stitching machines.
What are the variable of quality during sewing stage of producing out put accordance with over all measuring and monitoring of quality in top level managerial practices?".
At what points of quality standard " knitwear garments quality inspecting method is best for inlines and out line production process", elaborate all systems of knitwear garments quality improving tools and techniques with different kinds of related coincides examples.
"Quality systems provide guidelines for achieving highest level quality standards or Quality systems controlling authorities provide instructions and guidelines for improving system of quality",
" somewhere, if quality system fail to control the upcoming results against quality set standard then system of quality can enhance relevancy of improving quality standard of producing knitwear garments products inlines flow"
"Systems of quality are old or quality system controlling authorities mind set software quality standard is of los quality or both are of sick nature"
"What about the language of quality and what is the fundamental units of weighting or measuring quality in knitwear garments producing industry"
"What system is best for achieving and improving quality of knitwear garments products in a garments stitching and exporting unit?".
Remember, systems provide fabrice ground for spreading the brainstorming stuff for making the decisions, for raising and improving actions or reactions plans, for getting and gaining full control of relevant stage,for improving own feeling, own thinking and for increasing final set objectives as in the form of profit. Yes maximising the net amount of final gains knitwear garments exporting firm develop"systems for improving quality standards in house producing such products", yes for manufacturing knitt fabric garments products for local consuming purpose Reich quality measures cycles are actively complete first for the retention of local lever customers and consumers second increase the firm image batter ways in the eyes of those ,those are providing suitable amount of net profit for improving in house all financial activities. For hunger and greedy nature firm executive try to ignore the possibilities of "critical to quality measure" and some times try to ignore the basic duties and rights of labours and workers, yes sometimes, there is no salary or wages amounts are on time,owner and executive try to late all dues for some period, yes this is very bad practices and it is greatest violations of human rights. Although these posts and pages are best selection for learning quality and improving production skill but because in knitwear garments stitching and producing industry basic and fundamental variable and ground unit is " labours, workers,subordinates, daily wages people, salary personals, low level manager,middle level manager and top level manager. But if violation of human rights starts from low or foundation level then there will be unsatifection in the minds of workers and basic quality system fell on ground. Yes in this way there will be no chances availability to improve future umbrella for improvement in quality measures. So we ignore this topic till near future when mind set results achieve and these are " learn stitching and sewing skill with top standard quality".
So there are some knitwear garments stitching firms those introduce different mix type of quality systems for improving and insurancing purpose but production producing styling system is with same techniques everywhere only in some firm where production of knitwear garments pieces are determine by calculating the exact output as per minutes, persecond, perhour and per day and then such exactly determine calculations cross further limit for determining the per week knitwear garments stitching production and if job orders of the knitwear are long quantities as run with long time periods then monthly production of knitwear garments stitching pieces with correct and exact figures. As production output directly relate with quality of output so if input quantity increase then desire amount then output increase as persecond, perminute,perhour and perday then production of stitching unit per week and per month. But what about with the quality of knitwear garments pieces as still and stick variable remain same for all time period such only four inline quality inspectors inspects,monitor and control quality parameters while quantity of knitwear garments stitching pieces increase as twice or some time cross thrice figure so inevitably increase the permonent quakity inspectors and stable the environmental factors to and for achieving maximization level of quality. If internal assisment of the knitwear garments stitching unit or flow is not well organize accordance with organizational structure then draw back impacts directly effects quality process as minimising the quality standards, as not coincides with improved red tag or gold seal sample. But if quality system is live and active, as not dead,will nourish with fundamental remedies for improving the health of quality variables by dozing suitable and on timely medications for saving the internal subsystem of quality.
There as many stitching firms for exporting knitwear garments stitch pieces to importing countries of the world as many different type of quality improving systems and quality standards are effectively in progress there, yes,many be there are some systems of knitwear garments stitching quality standards at international level but because" knitwear garments exporting materials" are job orders and all these types of products are presold,in some simple and very easy words for understanding such trading atomic nature is as " costing exact process plus profit margins are already calculated for busing purpose and final pricing list is discuss and negoshiate with " job orders provider" so all job orders exporting read made garments are first priced then are started for preplanning in production system as " for completing the fulfill requirements of relevant customers", so here satisfaction as insurance priority well full with best kind of quality materials and excellent quality of all unit pieces of out going products.
As we are encirculeing the enrichment of products with best standard type quality so understanding the quality system fundamental running range of systems and subsystems of knitwear garments stitching and sewing quality relate stuff in well organized form such as satisfaction and retaliation of products entirely completion demands, wands, and wishes of customers through out the periods of long time business relationship.
There are two types of quality systems are selection choice of knitwear garments stitching and producers as those all are producing products for exporting to others countries of the world. Yes these two systems as widely, commonly and particularly use in improving quality of knitwear garments products from first sewing operation to till last stitching operation of garments output pieces. These two system have a golden history and authentic insurgences of improving quality of knitwear garments products. These two systems of quality are mention here with elaboration and detail study with practical examples. Yes a new learner of quality must always try to learn something new everyday both while in job practicing or studying during class rooms. Now about the " quality systems" as are introduced in field of knitwear garments improving stitching and sewing quality from zero till heero.
7.0 quality improving system
And
Built in quality system.
Before proceedings forward for the deep understanding of these two worldwide famous quality systems,here it is best opportunity to indroduce some best type of keys about quality+ quality variables that measures the dimension of all corners of quality of knitwear garments stitching products during sewing processing stages.
In 7.0 quality system inline quality inspector inspect and carefully check only seven pieces of knitt fabric sewing semi stitch garments parts per operation on every sewing machine in first round of rowing in stitching flow. But during first time round with quality supervisor+ with improved red tag sample+ tech pak of relevant order+with all tools of inline quality inspection such as measurement or inch tape+ with special measurement sheet where on that sheet there are written " points of measurements as required by job order customers+ improved knit fabric cards", knit fabric cards are ready improved by the relevant merchandiser and on that improves patches of fabric and knit fabric garment trims+ accessories cards " where on that already improved cards by relevant merchandiser and these " accessories cards are consists of threads shade,detail of care or garment side attach and stitch lable on which washing care instructions set is written for consumers facility",+some quantity of clear white papers for writing the special instructions and guidelines for/about the inspecting the operations of knit fabric garment as are supervisor instruct for improving operations wise quality tips,yes on those paper inline quality inspector writes all institutions about all operations of the garment+ bundle of different colour flags for hanging purpose if during stitching operations of garment quality inspection first round some type of defects or faults appear the flags colour indicates the nature of faults,as already sewing and stitching faults are divided in three firms such as "minor faults,major faults,critical faults", and yes there are different colours flags suchas during quality inspecting round of stitching quality supervisor and inline quality inspector of major type of fault found in stitching operation the then red fang hang on stitching machine operation indicating that stitching machine operation is stop because of the nature of the as "the fault was critical", ( critical fault can reject the garments for passing quality measure), but if minor faults found on stitching machine sewing operation then yellow flag hang on stitching machine indicating that there little deviations from the improved quality standards of customers. Yes yellow flag indications are for minor faults. But during inspection when quality supervisor and inline quality inspector check only seven garments for quality checking purpose then,if there are no fault of faults appear in relevant machine stitching operation then stitching quality supervisor and inline quality inspector will hang green flag on stitching machine indicating the stitching machine operator is achieving all possible targets of stitching quality while sewing that operation. But if machines working is of poor quality, bed stitching quality standard or out of order the stitching quality supervisor and inline quality inspector will hang blue colour flag on wrong working machine and blue flag if hang on any sewing machine then it is a sign for " stitching machines mechanic" to come and a first machine as per requirement of starching standard. And at " what time the stitching quality supervisor and inline quality inspector hang white colour flag on stitching machine?". Yes quality monitoring personals hang white colour flag when stitching and sewing machine operator is achieving maximum level of quality as more then the standards set by relevant customer. Yes white colour flag hanging of sewing machine indicates" operator is an expert" and quality level is more than requirements of buyers.
Always remember, under the 7.0 quality system" in first round of monitoring, checking and inspecting quality of stitching and sewing operations" quality stitching supervisor travel with inlines quality inspectors from machine to machine and guide to inlines quality inspectors about quality of different stitching machines operations", but others three round of quality inspector are alone. Yes only one inspector check quality level in every sewing operation and implements the 7.0 quakity system.
This 7.0 quality system is name with only as " at per sewing and stitching machine operation only seven pieces inspect from one basket or from one bundle" if some kind of faults found in that inspected garments stitching operation then action are taken by inline quality inspector" again these action will describes here with details.
7.0 quality system run with/apply with traffic light system or TLS,because as "mechanical running vehicle such as buses,trucks and cars are control with light, shinning and dining signs on the very busy road on cross over,yes same way 7.0 quality system are apply on knitwear garments stitching operations in running flow" and different colours hanging flag on stitching machine operations indicates the quality standards and quality monitoring control system. This 7.0 quality monitoring and controlling system applications improve quality of knitwear garments in running flow and providing guidelines to machines operators"how to improve handling of relevant swing machine operation?",+" how to femiliraes with producing out put with exact matching quality standard of preimporoved red tag sample. But if there are discrepancies or shortcoming present in stitching operation then it is the responsibility of production related authorities to improve handling of stitching machine operator or change with a skillfull stitching machine operator but it is the duty of a quality supervisor/quality inspector to help in improving, monitoring and controlling the quality of knitwear garments during stitching process, yes quality related personals " supports production personals and production authorities in improving quality by indicating directions,instructions and guidelines acting upon 7.0 quality system+ with traffic light system.
"Traffic light system" as quality improving mechanism and true exact methodology is a executive quality controlling, quality monitoring, quality inspecting and providing skill ,guidelines, improving the handling of machines operators tools. And this system explain in elaboration of the skill of quality supervisor, inline quality inspector and controlling internal abilities is a stitching master,who one is responsible to produce all output with sample standard quality. Once again go back for a while then pause for a while and again think about the 7.0 quality system and traffic light system. Yes please once again think about the implementation techniques of others to brother and sister relationship ways especially when knitt fabric output is in continuation and in progress in a running stitching machines operations where experts and specialists stitching machines operators are operating sewing machines of different knitwear garments stitching operations and inlines quality inspecting inline quality inspector check and monitor only seven pieces of first stitching machine operation such as on that sewing machine " shoulders are stitching and this is the first sewing operation of line straight flow" yes quality inspector during checking the quality of stitching shoulders operation, if found ' there is thread shade variation with the thread shade on improved accessories card then quality inspector hang red flag on machine and shoulders stitching operation stop with the switching of sewing machine" why?, because " thread shade variation is a critical fault and if large numbers of shoulders attach and stitch with different shade thread then it is impossible to recover such fault and such type of faults damage the quality system structure and strategy, furthermore rejection percentage increase that cause great loss of profit margins. So quality inspector stop the stitching machine stitching machine operation and hang with ted flag. Yes if there red flag hang on machine then " stitching machine operation stop till executive authorities personally attend spot, make relevent changes and allow machine operator to stitch shoulders with exact miscuing colour thread, but please remember here "red flag hang on sewing machine change with yellow colour flag",Why, Although yellow colour flag are hang on stitching when,there minor fault found in stitching machine operation indicating the stitching machine operator not achieving the quality set standards and there are need to be improve handling process of relevent machine operator. So yellowish colour flag if hanging on stitching machine operation then minor defects or faults are found there during monitor and checking only seven pieces of semi stitch garments and if more then one minor faults found a quality inspector during inspection of seven pieces of semi stitch garments on per stitching machine then yellowish colour flag change with red colour flag because two or more quantity of faults convert in to major defects and faults so inline quality inspector hang red colour flag on stitching machine and yes it is warning to stitching machine operator who is not attaning the standard quality level of stitching and sewing knit fabric garming operation.
In 7.0 quality system following variable involve for improving or losing quality standards of knit fabric stitching and sewing garments. These are describes here, and someone new learner can improve fundamental and basic quality inspecting skill by reading these blog posts and pages on daily basis because these posts and pages are updates on daily basis. So for understanding the 7.0 quality system in"knitwear garments stitching and sewing industry" there are following points for/of learning the technical skill,
Stitching machines knowledge, skill and information such as which one machine is use for chain stitching formation and which one machine is use for single stitch operations on knitwear sewing operation. Which one machine is use for bar take purpose and which one machine is use for button hole on on places of garments for inserting drawcard.
Yes there are many different type of stitching machines operate in knitwear sewing garments industry, but only basic skill and fundament understanding is not enough for inspecting and monitoring of quality process in a knitwear garments stitching and sewing industry but long run practices, and long period experience can bring charming in skill of improving quality of machines operations in a knitwear garments stitching machines flow. Learning of quality techniques are not easy but these are not impossible or so difficult but as we know " practice make the man perfect" so regular working in stitching machines flow and regular working practice of quality inspecting skill can improve learning lesson and future learning skill. So basic understanding with stitching machines operations is essential skill of/for learning knitwear sewing garments quality skill for improving job position for securing job for future job post.
With stitching machines joint next important variable is "stitching machine operator" an expert and specialist individual for sewing special garment parts sewing operations such as for attaching full size zip on lack stitch machine, for this machine operator is needed with some experience because new operator can have misunderstand about these critical operation and garment can be damage by one or two ways, so skillfull operators are select for difficult stitching machines operations. Monitoring of skill of machine operator is the duty and responsibility of quality supervisor and inline quality inspector, yes improving hand skill on different stitching and sewing operations skill and bringing charming in quality improving process stitching quality supervisor and inline quality inspector provide guidelines to machine operator for best understand " how to control machine for removing defects and faults from stitching operation",. Next one is " critical sewing garments machines operations" yes in every stitching flow when knitwear garments are running in flow there three critical operations thats are very complex, very difficults and very hard for sewing ,for matching quality standard with improved red tag sample and point of measurements are not well accurate as per requirements, so for improving the quality standard of " critical stitching and sewing operations" stitching quality supervisor arrange and errect a special inline quality table of inline quality inspector for checking and inspecting everyone "critical operation" with carefully monitoring the quality prospects accordance with predetermine quality standards. As "critical stitching operations" are choose and select for the best understanding of quality inspecting standard+ stitching machine operating difficulty+ stitching machine operator skill evaluation process+points of measurement difficulty and if there more chances of mismatch quality standard with gold or red tag preimporoved sample, yes there all output must be free from defects and faults and must be exactly match with improved red tag sample quality standards. As ill health products can completely damage the images of quality standard but best selection of effective quality system can nourish these best active type of fluids in the ill health body of quality standard, so be active while choosing and selecting quality system in a knitwear garments sewing and stitching industry.
All knitwear garments stitch and sew with the tools and techniques of 7.0 quality system are reliable and durable. Many knitwear garments importing firms,clothing and ready made knitwear garments store like to import" knitwear garments stitch and sew under the umbrella of 7.0 quality system because this quality system provides insurgence for customers, buyers and for consumers. More so this quality system provides stylish out look with many types of benefits to importers. Hence every importer of knitwear garments import those ready made cloths products that are produce with the help of 7.0 quality system.
Although this quality system is more widely use and apply for manufacturing and producing knitwear garments products through out the world. And it is estimated that there are more than eighty percent knitwear garments products as in these days are available to consumers are prepared with the tools and techniques of this worldwide famous quality system. May be,incoming next decade consumers ask to shopkeeper " with what quality system this knitwear garments stitch and sew that they want to purchase from or wish to shop from his or her ready made knitwear garments store or shop", yes this quality system 7.0 is a ever shine quality system. And due to these ever shine properties and reliabilities distinguish this quality system from all others quality systems as are applicable to knitwear garments products during manufacturing process.
As there are different styles and designs of knitwear garments products for the wearing purpose of human being so there are versatile systems of quality for manufacturing knitwear garments products. Knitwear garments producing industry size is not so small but spreading with the every bit of time. It's volume is increasing very widely others then all others products,many demands of knitwear garments in the international market. As we are discussing "quality systems thats are helpful for producing qualityfull products of knitwear garments for exporting goal",some all of them will describe here. So next quality system is famous quality system, sure strict applications and reliable evaluation of every operation of knitwear garments during producing in inlines of stitching flow.
Yes this widely imply method of quality controlling system is known as "Built in quality system"because every stitch on knitwear garments are counts with proper care at the " needle point" from where knitwear garments sewing operation quality pass by a " inline stitching quality supervisor and inline quality inspector" yes knitwear garments stitching operations are insure with quality stamp at the platform of stitching machine, at the needle point,ensuring all quality measures are exact and same as customers require. So this system of quality is more reliable but not flexible and heavy very point to strict as " there zero tolerance of ins and outs" all prospects must be exactly coincides and match with red tag sample,otherwise again and again revise process for the practices of reviewing production quality. Yes there will no nothing output other than same quality circulation as in active and healthy body.
If every operation of a knitwear garments inspect accordance with measurement specifications at sewing stage when it is under needle point then built in quality system is in activation process for achieving the final set targets of quality during stitching of different patches of garments. Another point for regular monitoring and quality controlling is " evaluate the stitching and sewing skill of machine operator on regular basis as watch such activity everyday but if not there, others factors then monitor machine operator skill at after every two hours,if during the evaluating skill of sewing and stitching skill of machine operator some kinds of shortcomings, weaknesses and discrepancies found at /in some level there then first try to improve those discrepancies with guidelines and improve handling skill of machine operator but if such weakness and shortcomings still remain in the skill of machine operator then change the stitching machine operator with a skillfull stitching machine operator as informing to senior authorities of production department but there some knitwear garments exporting firms where "human resource management department" entirely control the staffing requirements of all in-house working departments so negoshiate with human resource management department and request for a new skillfull stitching machine operator whos performance must be batter then first seated stitching machine operator.
Built in quality system erection is a very difficult process especially at early stage when foundation is fabricate for achieving the targets of quality during stitching process. Although some special factors determine the running path of built in quality tools and techniques while implementing such kinds of changes in a exsystem of quality if already not present built in quality system.
Monitoring of quality inlines stitching flow is a very criticaly very difficult task because some kinds of work son require much and keen focus of attention during when work is in progress, yes same is true with "knitwear garments producing in ready made garments stitching industry" quality system are a nesting map but improving products quality is responsibility of of quality control personals. If quality controlling authorities and quality monitoring system operations are on same page then the out put will exactly match the standard set for improving products quality health accordance with the requirements of customers and buyers but at some nesting map stage of production if deviations occur as results and outcome of one variable negligencies and misunderstanding then products quality deteriorate the expectations of all out come as the results of quality system behavior.
"Statistical process control" methodology are widely implement during the production process of " knitwear garments stitching in lines flow" because these SPC formulate a on time quality system monitoring capabilities more than others system of quality. Exact measurement with the help of primary data,secondary data and tertiary data " to the point and relevant information are gather for improving " required changes in quality system as set during the first output of knit fabric garments pieces".
Statistical process control in knitwear garments producing industry are further improve with the help of " codes of conducts" and those all are norms,customs and rites of quality producing products on ethical scale.
This system of quality run with hard paper card system of quality, as those cards are hang and attach on stitching and sewing machines and when, when during the inspecting quality of garment pieces on stitching machine, if some type of faults come across with the eyes of the line line quality inspector then quality inspector colourise the box on hanging machine card of relevent defect row such as if critical fault found in garment pieces then red colourhighlightera use for colouring of that box on machine card but if during inspecting quality of the garment on sweing machines if major fault found then with red highlighter the quality inspector fill the box,here only one difference"if critical fault appear there then stitching process stop and machine op switch of machine but if major fault there in garment pieces then red highlighter use for indicating the process not smooth and improvement needed for further betterment, yes at same time inline quality inspector provide guidelines and improve handling grisp of stitching machine operator but observing and watching quality authorities come there for knowing the real issues and facing difficulties and if possible those authorities will bring changes in system. If during inspecting quality of semi stitch garment operation there a fault found of minor nature then yellowish colour highlighter use to full the circle of indication, yes if no defect or fault found there then green highlighter use for colouring the circle or square box on hard paper sheet.
Comments
Post a Comment