Knitwear Garments Stitching Quality Process
Stitching quality process in a knitwear garments stitching machines flow,first learn then earn
What about the knitwear Garments sewing and stitching Quality process?.
What is difference between knitwear garments stitching quality process and knitwear garments stitching quality procedure?.
How someone new learner can learn knitwear garments stitching quality process and knitwear garments stitching quality procedure at a new and at entery level?.
How someone can define and distinguish among knitwear garments stitching quality process and knitwear garments stitching quality procedure?.
Why knitwear garments stitching quality process and knitwear garments stitching quality procedure is different from industry to industry of same sort?.
What about the difference between knitwear garments stitching quality process and knitwear garments stitching quality procedure in small scale producing, at medium level knitwear garments producing industry and very large industrial empires manufacturing knitwear garments products for exporting to others countries and nations?.
At what stage of knitwear garments quality stitching process of a job order " process starts at first point",write about different twenty process of knitwear garments quality output producing for export purpose?.
What is difference between Quality process and knitwear garments stitching Quality process?. Elaborate with with example from knitting quality section, dying quality sections, fabric cutting quality department as respect with " knitwear garments stitching and sewing quality process", and with elaborating the entire detail of practical process with relevant procedure?.
In this some long blog post we will try to understand basics and fundamental terms that are commonly use in knitwear garments stitching quality floor and every one new commer in this industry like to learn for holding some strenghty grips both on knowledge and technical skill stages. Although this is a very emerging bright future job field where many golden opportunities are waiting for new talent,knowledge and different skills. Knitwear garments stitching quality process is the first and foremost learning and understanding ground where every hot and hard ball first touch with the quest of feeling, thinking and about brainstorming of learning as choice for success and bright future with entire surety and security of job. As every one know the need base learning starts from wishes, wants and demands an completing aims,goals and tasks. Yes in this very long blog posts we shall try to encircle related topics but not so early because our main heading is " what about knitwear garments stitching quality process" so first and foremost we will try to define the word "process" before proceeding to next question. So "what are knitwear garments stitching quality process?",
In very simple and in very easy words,we can define knitwear garments stitching quality process in these words,
"All Requiremends need to complete that tasks of a knitwear garments stitching with quality at some industrial level producing output of knitwear garments?".
Please be not here and always remember those all thing need to start a new job order in a stitching unit,such as,
[First stage of collecting and gathering informations,conceptual skill quest,receiving preimproved sample for following style and construction sewing skill patterns, estimating and understanding technical requirements for starting a new model and please be note here process only indicates directions and controlling process is known as procedure so inline or in a sewing machines line flow where knitwear garments products stitch in every on process is call as a procedure. Furthermore procedure encircle all proceedings activities with practical practices with machines, with stitching machine operator, with property selected methodology and all others sources and resources that's are essential for continuing the input for increasing accuracy and efficiency of output.]
(1) Improved sample.
(2) Technical hand book or Tech pack. Or a file providing all instructions set information for producing new job order first out put.
(3) Trims cards.
(4) Accessories improved cards.
(5) Trial run reports including prewash margins and allowances all under tolerances.
(6)Preproduction meeting guidelines with indoor at site instructions set for fulfilling the tasks of knitwear garments stitching quality process.
(7)Nesting sheet for clarifying/rectifying POMs.
(8) Reports about bleeding tests of trims and accessories + pull test of hard accessories such as zips.
(9) Patten sheet for cutting the different patterns for adjusting the measurement on stitching machines /for pasting on stitching machines platform.
(10) On stitching machine floor meeting guidelines/instructions set of /for a relevant job order.
(11)Continuity as for measuring/matching colour and shade differences between different layers of knitwear garments stitching fabric.
(12) Instruction set about shade,shape,stitch per inch,stitch bite length,stitch bite width,stitch behaviour and about seam integrity.
(13) Industrial engineering department suggestion technical tools providing guidelines papers sheets such as sewing and stitching machines new tools ,such as founders for passing pipeline of neck tape + LASER lights for the use and purpose of adjusting straight inline stitching from machine needle points + some type of special patterns ad those all are paste on stitching machines platform for measuring the accuracy of all POMs of relevant stitching and sewing operations+ size and length pattern for zip length controlling measures and as per nesting sheet the pattern of waistnand of trouser.
(14) SAM sheet. Please be note here the abbreviation of SAM stand for "standard allow/allowed minutes with including " sewing operation breakdown of stitching machines" with entire detail of stitching machines flow. Operation breakdown sheet indicates and provide fundamental and first stage of stitching first operation as per sample details,so peocess includes detail study insteuction set path for adjusting the stitching machine in a straight lines for easing the achievement of a complete flow of requeing style and preimpeoved sample design.
(15) Mini meeting information sheets+ guidelines as these instructions provide relevant and directly related quality authorities/sanorities for improving, monitoring, observing, inspecting+ adjesting preset tasks about/for achieving complete knitwear garments stitching quality tasks,
(16) Additional documentation as marketing and merchandising department provide after completing of technical package guidelines because some customers and knitwear garments products buyers demand for some type of additional requirements. So marketer or merchandiser received these informational documents from relevant customers and buyers and at once try to provide these important information to related department such as if customer want to change the measurement point as plus side or as a minus sides then after completing all communication between seller and buyer such additional changes or amendments as anex with tech pack or provide to relevant department head that he or she hands over these additional documents to section incharge, so during the start of a new job order there informational documents are very essential for quality process especially before starting first feeding input for the purpose of completing the process of output with complete acting on quality requirements, these additional documents information thoroughly regulate stitching quality process.
(17) sources and resources allocation during the start of a new model in stitching machines in lines flow where stitching machines with excellent level of quality process are manage to increasing the monitoring, controlling and adjesting " right machines for right operations,excellent quality of all accessories, for all controlling and monitoring of quality process the relate and well trained personals, such as efficient and well competent person for rowing and observing inline operational wise operations", and time adjesting competent persons.
(18)Material risks analysis for gaining the maximum levels of /for achieving the highest standards of excellence as are " first and foremost stitching quality process of a new starting model or sample in a inline stitching and sewing machines flow. Although these risks are of very alertness as knitwear garments attaching and stitching parts can not damage during stitching process from machine to machine and output must go as exactly match with preimpeoved sample because a very little neglegency can cause and damage whole output of stitching, so risks analysis sheet is essentially included in all documentation of stitching quality process. Yes in this way,if process are complete with careful focus of attention then foundation will pave as the demand of quality standards. Yes every one stitching quality process is a complete and verified set of information and guideline that provide further future help for improving quality standards levels.decreasing rejection percentage and controlling, monitoring and adjesting all standards quality parameters with gold seal sample. Yes risks analysis sheet provide further guidelines which type of needle or needles use such a very thin point needles on all stitching machines otherwise large numbers needles can cause hole and needles cuts during stitching or attaching of different cut parts of a sewing operation. Particularly ball point stitching machines needles are recommend by top level quality authorities. Yes in such a risks analysis sheet provide warning lines with words " check periodically the aging of stitching machines needles + periodically check the stitching machines operators handling skill", and much more instructions set for improving quality standards of all out put.
(19) Preproduction meeting of quality concerning members at on machines stitching floor gather at one place to discuss the different matters and facing difficult situations during starting of a new job order of a knitwear garments in stitching and sewing machines flow. This is also known as a mini preproduction meeting because on relevant and quality controlling internal staff members discuss and crossquestion with each other various aspects and prospects of quality standards because knitwear garments stitching quality process first and foremost demand to measure the fundamental and basics understanding of all processing stages of input as that is converting in to output in a inline stitching machines flow. Year,here, during preprocessing quality difficulties and hard matters of quality determine right path for excellent product. Here it is not out of way,as failure mode and fects analysis process are develop for nourshing the innocent nascent of quality with first balance foods and for best controlling quality products of knitwear garments on stitching floor unit or units. Although preproduction meeting or mini preproduction meeting on of floor determines the process flow guidelines as on senior authority provides suggestions for improving quality controlling standards of feeding with respect of previous experiences then junior stitching process learning staff can learn and can gain some kind of extra skill and knowledge about collecting and gathering documentation process such as from where collect of the strike off of the printing model or what type of printing materials are require to improve the quality process very easier and familiar for all subordinates. Yes here, during mini preproduction meeting all matters about quality process as discuss with all inline quality inspecting and controlling people,as well as with quality observing and monitoring supervisors even here assistant quality control manager can benefit about allocation of sources and resources of lower staff members. Sometimes authorities from cutting department attend mini meeting for describing the allowances and extra margins for adjesting the point of measurements, cutting about from over lock stitching machines and how to start products from feeding stage. Even sometimes knitwear garments technologist attend this mini meeting on floor because some type of critical operations are out of the scope of understanding of the stitching masters,assistant quality manager, quality supervisors and machine mechanics. Here knitwear garments stitching technologist provide and imparts instruction for adjesting the stitching machine adjustment accordance with sample quality standard and as per the demand of buyers or customers.
(20) Very important and essential knitwear garments stitching quality process point with practical consideration of methods choose for improving the quality excellency " critical point of attention",but what about the " critical point of focus of attention?". Yes in every piece of a knitwear garment there are some kind of construction work as very difficult and every one stitching machine operator have no prior experiences and skill level to complete stitching process very easily, yes there are some very Ewing operations that need much focus of attention and there are much chances to the stitching machine operator as if some types is misshaping or shortcoming remain in touch till the output of ready production, so a little negligence can cause claims from buyers,customers and consumers so as short " some type of stitching machine operation that can cause claim in shorting of price, not acceptable through some ways and cause wrongness for a knitwear garment production is known as critical flaws" always remember here andbbe bear in mind sometimes if critical operations stitch wrongly with knitwear garments are unremovable such as wrong composition of fabric construction, wrong attachment of washing/care or side labels,wrong printing position and placements of printing,unachievable minimum neck stretch, very shady garments parts. Damages,holes and wrong construction of whole of the production. That is why a separate table of quality inspecting table put there for inspecting every one knitwear garments stitching operations with best type of tools and techniques.
A separate blog post will come to cover the "critical point point of attentions" or CPA. But still we ignore this essential and important process point till next. Yes it is obvious from above little discussion " knitwear garments stitching quality process leave no untouched corner about the construction of new or already input as a prior, first and foremost and survival methodology for gathering, collecting and for understanding the basic and fundamental concepts of constructing all knitwear garments output from stitching machines flow as " exactly match with buyersor customers preimpeoved gold seal or red tag attach sample", yes here during during stitching quality process the preimpeoved gold seal sample is foundation for further actions,reaction and for all future relate functions, here function best determines the best ways of " knitwear garments stitching quality process" and process documentation further determine the stepwise destination direction of " what to do and how to do", is is known as procedure or a practical guidelines of stitching a knitwear garments products exactly match with knitwear garments preimproved sample+ written demand and requirements of buyers or custombers.
(21) Brainstorming on attaching accessories with production as per instruction of quality controlling authorities, accordance with tech pack,accordance with buyers comments and whether exactly match with preimproved gold seal or red attach tag.
These are not complete list of stitching quality process but there are many different process thats are not listed here in above guidelines and always remember here,all these stitching quality process varies from on knitwear garments products producing to another same kind of manufacturing knitwear garments products for exporting to others countries of the world or fulfilling the requiring demands at national level. For our very easily understanding these stitching quality process in different knitwear garments manufacturing units, here someone can divide the output producing unit or units at three lever,such as,
(Small scale knitwear garments producing units where only limited number of stitching machines converts input in to outputamd these knitwear garments producing units consists of less then only one hundreds sewing machines with less numbers of men power, because such type of stitching machines units outsource different material from market so stitching process are short than those industries such as medium size knitwear garments producing units. Such as in transforming rekevent information to the relevant unit need less time interval than those of medium scale and large scale knitwear garments producing units or on floors.
If there are misleading or weakness during stitching process of quality standards them misdirection can lead to wrong directions of constructing knitwear garments products those all neglegencies can transform in to claiming some amount of discount from knitwear garments per piece or completely rejection of export shipment. So be always must careful with conscious that all and exact information about stitching of knitwear garments in a stitching unit must completely flow the correct and stepwise connection of stitching quality process accordance with demands and requirements of customers and byers but if some stitching quality team or quality controlling and sewing quality group fail to collect wrong information or documentation about a knitwear garments exporting job order then failure in the the form of claiming or discounting wait for after some time period. So please always try to avoid to make hustle and bustle while fundamental process of knitwear garments quality process go in progress as a first and foremost stage. And your someone knitwear garments quality team or group progress is enough as standard process erect then next whole building block of quality will be exact match with sample standards and all requirements of buyers and customers.
Because we are discussing and dealing with only two words details with elaboration and explanation of important concepts of such as " what is stitching quality process?", and "What about stitching quality procedure", in knitwear garments producing field. So it is very important concepts that only describes the " stitching quality process" about knitwear garments producing field are gathering and collecting job order relate documents and first and foremost things need to start that or this job orders in a stitching machines flow and about best understanding about knitwear garments stitching procedure then this is a very closely related subject because" process and procedure" are two sides of one white paper is some size where some one want to write the fundamental requirements for further action and reaction, where some one try to write basic needs for future planning, where some body wish to sketch detail study of require materials for continuation of further future allocation is sources and resources, where someone wish to being successful stages of success,yes where someone wish to to write the first catalogue of " requires thing" as in a first at fist point and second of second point but all things at need base",.
Please,please not try to go away some where and stay here for a while with me and help me about understanding the other side of the same page ,yes,where someone write " stitching quality process" and on the other side wish to write the "stitching quality procedure",but what about" stitching quality procedure" as for writing for converting and transforming"cut par ts of a job order as per apparel model or as a sample" yes here involves planning but because this is a beginning stage of future actions so procedure denotes as " what to do and how to do?",as first sides pages describes and indicates the directions for further future practical formation of input in to output.
Please again pause for a while and think again about the two sides of one page "as one is about process and second side is about procedure", as one side describe theory ( interrelated concepts) and others side describes practical formation and constructions of s knitwear job ordes'stitching quality methodology. So procedure denotes all practices require and need for completion of highest standards quality tasks.
Always remember process especially in knitwear garments stitching quality process follow the instructions set as predetermine while evolving and developing as with the requirements of the running job order. Although stitching operations go step by step as one sewing operation completed at one stitching machine the next stitching operation will complete at next stitching machine with a process as technical pack describe in the "sewing operations breakdown bulltion guide sheet"and that stitching machines sewing operations guidelines provide instructions set of quality stitching process as from where and how to start first sewing operation. Although here some others types of process involves to improve and best way monitor all stitching quality process as entirely completely fit with all demands and requirements of a new model such as for achieving the best kinds of highest standards quality tasks the " adjustment of stitching machines process",and these stitching machines adjustment process seems very easy at fist galance but very difficult process because technology and technical process+ procedure involves to start a new job order. Here look again process are needs and requirements but including tools and adopting technological process arise complications as time consuming and difficult but once stitching machine adjustment complete with the " exactly match with sample seams and bytes then next process start for next swing machines operations.
Here again we return to our main heading " what is difference between knitwear garments stitching process and knitwear garments stitching procedure",and as we see in above discussion "process and procedure" are a same sides of one paper but what happen when stitching quality process go in progress and where procedure provide guidelines such as " how to monitor, inspect and control the knitwear garments stitching process of quality with respect of preimproved sample, yes here practice determine the reality of knitwear garments stitching quality procedure+ methodology under a standard system of quality acceptences limit. Always process for forword on a path as predetermined where "stay at right direction on right path with right sepeed and with right SOP." Next as we know in all job order products preimproved sample is a key for further actions as final task is highest limit of achieving quality limits with respect of red tag attach sample, yes this buyer or customers improved sample of job order of the knitwear garments shipping quantity provides all quality related !measurements. Because merchandising department concerning person known as merchandiser provide such type sample with sign+ stamp and this meaning all job order products must exactly match within this sample otherwise, if a single piece that not exactly match within this sample can reject the whole order or damage the final inspection of quality of all packed shipment garments. For some type of further demands are elaborates in a tech-p such colour details, was or non Wash, emblishment such as embroidery+ printing design,draw card size and specification, stitch per inch, pressing and packing instructions and much more information about styling and layout of shipping products.
Merchandising department head hand over this preimproved knitwear garment sample to quality department head or other senior level quality controlling authority with some type of verbal instructions. These process of transference of knitwear garment sample down reach to assistant quality controlling manager where further stitching quality process start with on stitching floor preproduction meeting where quality controlling supervisor, line supervisor, inline quality inspectors,stitching supervisor or stitching master, stitching machines mechanic and some production dealing authority are present to discuss about production planning in a stitching flow,where job order will stitch.
Here next and practical process the emerging of procedure symbol starts because real methods indications with special set demand and requirements are sumup here by senior level quality controlling person as who someone describes about " construction of sample with details such as seam length+ seam width, about stitching machines guages and stitching machines needles types,thread use for sewing purpose, about allowances of feeding materials, about attaching accessories details such as sides label," where to attach at side seam at what distance", about fusing such as soft fusing or some type of hard fusing require, about elastic width with colour and quality details,about zip and collars sizes,about button diameter, button hole diameter, about back neck label attachment or heat transfer labe guidelines.
- In this mini preproduction meeting quality controlling person also guide the quality supervisor+ inline quality controlling and quality monitoring inspector " how measure the knitwear garments prototype basket containing only few garments as for adjusting stitching machines needles, thread tensions, side guides,edges guides, pressure foot of stitching machines as for avoiding from shines marks,checking stitching machines lubricant oil level at minimum of at maximum level,during first prototype stitching machines producing output quality people leaden " how to inspect, monitor and control quality process while attaching different parts of knitwear garments as per sample", so first and foremost task of knitwear garments quality control process is " the study of sample construction details",because a little neglegency can arise different flaws,faults and defects especially " stitching machines output quality control relate flaws" so first of all it is mendatery to thoroughly observe, monitor, justify and inspect preimproved sample of newly staring job order in inline stitching machines flow. But here a new very important question arise " in what way inspect the sample" during mini preproduction meeting. Yes here are some very easy point for learning are describe and after reading these point someone can learn construction process of output as matching with sample.
- Knitwear garments quality stitching process and inspection of preimproved sample in first mini preproduction meeting on stitching floor.
- All others thing require in a mini preproduction meeting are tech-pack guidebook, some type of quality controlling tools such as inch tape, preimproved accessories+ trims cards,shades cards,measurement sheets,operations break down and documentation procedures that entirely further future improvements in achieving final utmost goals of the products producing inline stitching flow.
- As preset goals determines that internal and on spot actions, reactions and corrective and preventive action for minors,majors and for critical flaws such as open seam or seam slip is when uncontrollable and this faults appear in knitwear garment stitching output then special and relevant measures are adopted,for example edge guides on over lock stitching machines are adjust in such a way as the over lock machine cutter can't cut the sides seams allowances not more than one over eight point of one inch but some time from cutting department the seams allowances come with nothing margins for extra cutting otherwise measurement points decrease to minus side lower than some points as requires on point of measurements or cause irreregularities in plus or minus side of minimum tolerance required sides so please be note here one side secrifice must as some open seams or seam slips or points of measurements at minus sided and contrast and varies with under or outer tolerances side.
- In a mini preproduction meeting different type of suggestion and discussion come under mentioning the total quality improvement for completing the final goals of quality and minimizing the faults and defects ratios to a zero point with benchmarking with others inline stitching machines flow output of knitwear garments.
- Yes in mini preproduction meeting" risky stitching operations", and " critical point of attention" are discuss with juniors members of quality controlling and quality inspecting team. And these includes quality flow process off some critical sewing operations, although there are only three or four critical sewing operations in every one model. So focus of attention is as checking hundred percent stitching machine operation as every one stitching and attaching operation is exactly matching with preimproved sample.
- Stitching quality process mostly relay on the stitching machine operator skill, ability and with some prior experiences on a same kind of sewing operation. More so handling skill of stitching machine operator is must to monitor regularly because some time well trained and experiences stitching machine operators can neglect the sewing and stitching standards of require quality limit and final level and such kinds of accident and misleading flaws the greatest and highest loase for the quality of knitwear garments products.
- Always remember and bear in your memory that " when preimproved sample enter in to machines stitching flow,it is first and foremost duty of senior quality authority to discuss all aspects with respect of preimproved style sample with merchandiser signup with a stamp. Here fundamental points of understanding are thoroughly examine the seam length and width as reversing sample and observing " stitching machines adjusting standards,shapes of different cut pars of feeding, sewing thread tension, piping folder adjesment on stitching machine, stitches per inches should be accordance with requirements and some information as not available from job order tech-pack then follow the style sample or directly contact with the relevant communication merchandiser for further technical information.
- Still stitching quality process are inprogress where first preimproved sample will describe with some extra details,such as how to monitor and observe the complete stitching construction of preimproved sample as this sample is a " representative" for all output of knitwear garments as well as this sample is references for all stitching and attaching part operations wise on stitching machines. As in the mini preproduction meeting senior quality monitoring incharge describes about facing risks and difficulties while different parts and terms with main body shell.
- When in preimproved sample reach in the hands of senior quality process monitoring authority then externally observe the sample construction structure and styling way of sample as " what about the outlook and external appearance of sample", because final sample, gold seal sample or red tag attach sample provide complete set of construction from first stitching operation till end sewing operation so this preimproved sample is a guidelines provider for stitching quality process+ procedure. So importance of mini preproduction meeting is obviously and absolutely" foundation" for further future actions and reactions, for constructing bulk production strategy accordance with preimproved sample building blocks. More so further future stitching quality process complete relay on preimproved sample anatomy. As in job orders products sample is a guidelines provider other then tech-pack + verbal instructions from job order related merchandiser.
- Importance of observing preimproved sample thoroughly as form external side and then watch with Kean interest internal construction of sample by reversing in side of the sample out side. As here stitching quality process are at first step so information importing from senior quality authority must completely try to understand and at this mini preproduction meeting make sire all knitwear garments products must exactly match with preimproved sample, as this sample was improved by buyers and customers so it is first and foremost duty and responsibility of quality team to make sure all final and last output must exactly match with preimproved sample.
- The main and fundamental purpose of mini preproduction meeting is to provide complete awareness about the construction of sample because sample act as a guidelines provider for improving quality process at stitching machine, improving appearene and outlook of knitwear garments pieces and controlling stitching quality process as accepting pavit of sample. Yes sample study make easier all quality achieving tasks. Next here we shall try to understand and study " what type of skill, information about improving quality of knitwear garments products", preimproved sample as reference for styling and reference for constructing bulk production and knitwear products only construct with best standards of quality only if "stitching quality process go hand in hands with predetermined set standards accordance with as preimproved sample requirements of constrictions and of construction". Yes all stitching quality process are regulate and quality managerial process such as complete quality processing with proper and suitable controlling disciplines, rules regulations and standards then quality of knitwear garments products will be according with preimproved sample.
- For stitching quality process to the point preplanning and sources and resources is must as all things at right cost,right quantity, right time and right quality, yes these tasks can't achieve without prior preplanning about stitching quality process, such if tech - pack is not available during mini preproduction meeting then a manager of control department can't deliver or transfer technical information of quality to subordinate such as as assistant quality manager, stitching machines flow quality monitoring supervisor and inline quality controlling inspectors. Yes in some simple words some one can claim " stitching quality process must start from basics point till last for improving all steps of goals and tasks of stitching quality as the demand of customers and buyers. Here always remember in mind the retention of customers and buyers only depends on the quality of products.
- For some more information think about the complete knitwear apparel job orders acceptance from the global market and how further process for different actions and reactions start to continue the ingredients sub process such as prototype sampling for sending to buyers, yes in this process collaboration of different sections and subsections involve and this involvement conceive with internal assessment of exporting organization. Here process may be varies as compare with " knitwear apparel stitching process of quality standard" because one department of knitting industries have different process for gathering basics things such as sources and resources relating information and for these describing details of process and here procedure conceive with process discipline, norms internal assessment rules and regulations for observing, monitoring and for controlling the further walls of knitwear garments stitching process of quality standards
- Although there are three main stitching process of quality and these include knitwear apparel stitching process planning, implementation of the planning process for improving quality of products in line sewing machine flow and continuous improvement in the quality products standards as develop during first process of collecting preimproved knitwear garment sample+ receiving tech- pack of stitching job order. Then preproduction meeting that describes" how to stitch defects and faults free production of knitwear garment job order" with continuation of improving quality products through inspecting and controlling with stitching machines operations as bring batter improvement bit by bit with the help of stitching quality control supervisor, with the help of stitching master and with the help of quality control systems such add " quality control visual management system",+" tragic light quality controlling system", and with the help of built in quality control system As everybody know of foundation bricks of so highest building is pave within cemented materials so in knitwear garments stitching process for quality purpose are foormilate in such a way as every chain of stitching quality purpose cannot break relationship till last and final process of exporting of shipments in to global market places. Yes if planning process of knitwear garments stitching quality are base at serial wise+ statistical process control formulation control on every step is under complete conditions the further future arising results as ,as determine during " knitwear garments stitching quality process in developing stage", and these developing stitching quality process exactly match with the " strategic management system", and strategic management system achieving the tasks of complete stitching quality process some types of basics cause are bring under consideration and those are same as,such as strategy developing stitching quality process of achieving of flaws free production of knitwear garments from stitching machine flow at stitching floor only of following process for conceving stitching quality process within procedure's, criteria and to the exact well in goog methodology. These steps includes,
- Vision, of stitching quality process such as all output from stitching machines should be "free from all stitching machines faults defects and flaws and these some of them are skip stitch, jump stitch, broken stitch, pleats as a stitching machine fault due to very highest tension of sewing thread, centers out of chain stitch of two thread flat lock machine or five thread chain stitch flat lock machine and more others kinds of others stitching machines faults, defects and flaws those all can arise during stitching machines sewing process during attaching different cut pats accordance with the preimproved knitwear garments sample. Some others type of faults that, those can arise during machines sewing process are open seam, seamslips,mix variations, length or width variations, shade variations and wrong attachment of fabric faults containing cut parts. So during explaining visions before quality team members, first bear in mind that visions must be straight forword exactly coincide within allocation of sources and resources of human staff.
- Mission,yes in mission planning process " missions" are develop and compose,what about these in knitwear garments producing industry especially in stitching process involment of future job ord er planning process such as " all pieces of knitwear garments output mid free from many different kinds flaws, free from knit fabric faults, free from dying defects arise from dying processing, free from cutting defects and faults,free from embloshiment and decoration faults, free from stitching, packing, finishing faults and defects,even there are no pressing or ironing faults on only single knitwear garments piece, yes mission are too stay for long time periods tool the end of knitwear garments job order and not ship to respective buyer and regularly improve the quality status as with the preimproved sample. Yes again missionprocess clearly indicates the sincerity and loylity with duties and with reresponsibilities as are describes in the job profile of any paid worker, yes completion and fulfilling the stitching process tasks of quality at stitching level and bring continuous improve is the mission of quality department for surviving the future and accept all challenge of improving quality of knitwear garments production for long term run, yes again here mission encirculate from first process of improving quality till end, such regularly improving and completing quality tasks at after every one hour, completion every goal about improving quality status every thirty minuts and closely monitor related activities within regularly interval of time period.
- Objects, especially stitching quality process with respect with collection primary, secondary and tertiary data, in some othees words entire information collecting/gathering about a knitwear garments job orders and others related documentations such as" preproduction meetings guidelines within completely skills improvement" and men,material and machines information, yes here objectives denotes " that what kind of outcome can arise after completion of job order" yes that is why" predetermined objectives of stitching quality should be clearly indicates the final outcome as expect from firstly formulation of objectives. Because objective for stitching quality process preset too improve stitching quality process regularly and achieve final goals of expecting quality in future on same standards, as all efforts of quality members team focus of attention to try to struggle same set of quality stands for all new entering knitwear jobs orders in machines stitching flow.
- Still we have been discus " the stitching quality process" with some extra details. Now we again return to real topic for our study guideline as there are several stitching quality process for collecting/gathering basic data set about an job order. These papers work documentations such as specifications sheets for completing the process of" points of measurements" during stitching stitching all sewing stages. These sheets are prepared by " stitching quality process coordination subsection of quality monitoring and quality department",after careful study of these points of measurements containing stuff with explanation of " how to measure sketches", some times these are call on and nominated with" calouts" ,are knitwear garments sketches where pointing arrow head and indications from where to 5ake the exact measuring point and then write on demand sheet. Although there are separate paper sheets both for inline quality controlling inspector and in lines stitching quality control supervisor, more so there separate paper sheets for measuring the" critical stitching operations, when an inline quality control inspector inspects and verify the different measurements of critical points while monitoring the relevant critical stitching operations on sewing station, because at every critical stitching operations there fix a wooden table for checking the quality of every on e knitwear garments critical stitching operation. Yes here main purpose of checking the quality of the critical stitching operation is free from defects, faults and all others kinds of sewing flaws, So this stitching quality control station play the role of a filter that stop the faults and defects and move the hundred percent OK knitwear garments to next sewing operations. Yes here second main purpose of critical stitching monitoring and inspecting critical sewing operations are " flaws free output of knitwear garment critical sewing operations must pass forward free from sewing faults+ measurements points should be within/under tolerance+ five S about sewing must accordance with predetermined standards or these must exactly match with preimproved red tag or gold seal sample.
- Stitching quality process not a name for only collecting/gathering information abouan job order but these basic process for understanding the demands and needs require to start a new job order production in a stitching machines flow,where men,machines,materials and methodology, human and materialistic sources and resources combines in such a supply chain way where output of knitwear stitch garments begin .Became here in stitching department requirements depents relevant sources/resources so prior preparation is must. Now these things are describes her with all relevant details because without fundamental requirements there is no continuous process within inline quality achieving tasks such as if improvel of knitwear stitch garments samples then if buyer demand for some kinds of variations or request for some types of changes and these changes arrive in merchandising section beforestarting of bulk production then anexaction of these " documentations" is essential to connect with tech- pak and transfer these information from upper level to lower level till reach to stitching department where now job order is waiting for production process.
- How to prepare a complete guide hand books that provide complete skill, knowledge,information, guidelines and how to start bulk production on a stitching machines flow?. Yes all information are collect and are punch all process relate documents and sometimes this knitwear stitching job or paper file is known as a " box file", " documentation file", or a " master file", because in this master file all information about knitwear garment stitching quality process are present there and some one can get access to read these information during knitwear garment process. Yes this master file is like a publish hand book,likewise as in a publishe hand book,there are present preface,catalogue with importance serial no,yes same is try with he master file. As first catalog serial no indicates (1) Tech-pack. (2) improved shade cards. (3) improved accessories cards. (4) Daily inline quality reports. (5) Daily inline quality spec.reports. (6) washing tests reports. (7)trial run reports. (8) Daily stitching quality reports. (9) check list reports. (10)Daily internal quality auditor reports. (11) preproduction meeting reports. (12)Feedback reports from quality auditing department reports. (13) preproduction mini reports records papers.(14)Needles policy related reports. (15)stitching machines oil level checking reports (16)Cuts parts audit/checking reports (CPI) reports. (17)Hourly checking/monitoring reports, these reports are prepare by seniors level authorities of the knitwear garment stitching quality control department and these reports are properly recorded in the" master file", or the " box file", of the relevant ongoing and in progress in inlines stitching machines flow. (18)Every day top five defects/faults reports. These reports includes top five faults as appear during final checking of the knitwear garment after stitching especially during final inspection of everyday produced output from the stitching machines floor. The knitwear garment stitching quality faults, defects and different flaws include skip stitch, jump stitches, broken stitch, oil spot, dirty stain spots, open seams,seam slips,mix variation, length variations, short spi,chewing stitch,needles hole or needle cuts,sewing thread shade variations, wrong size attachment with knitwear garment accessories such as wrong size side labels attachment, wrong size backside label attach, shape out of different accessories, wrong placement of the printing position, wrong placement of embroidery, uncut threads or loose threads insides of knitwear garment shell or there are present loose threads on outside of knitwear stitch garments, yes,except then these stitching machines defects, faults and flaws, if there are knit fabric faults and flaws present in some garments pieces then final inspectors records those knit fabric faults in inline quality inspection reports. (19)strikes of reports, especially those knitwear garments job orders that's are demands with print on knitwear garments shell require/need proper record keeping process in the " master file" of job order. These are require during final inspection, during forwarding of garments badges to the quality auditing room, where expert quality auditor examines thoroughly and match original preimproved strike off with production pieces of the knitwear garments job order for further and future varifecation. (20) Rejections reports, yes during machines stitching process there are hezeridious chances as sometimes some garments are rejects due to the neglegency of stitching machines operators, yes sometimes critical knit fabric faults appear there on the shell side of stitch garment piece or some time dying spots cause rejection of some garments pieces, yes at the end of every shift time duration these rejected knitwear garment piece are count by finishing supervisor are record on a paper sheet fomate. Then these rejected knitwear garment piece record are keep in the"Master file",for reducing rejection quantity in production stitching machines flow. Next two reports are very important and essential part of any job order master file and these two reports are first " pressing standards",and yes second report is known as " executive summary report", because in summary report whole day raw data about the quality functions, knitwear garments quality monitoring and quality performance activities are written in tables and some of them,some data represented in the bar graphs and circular phi graph. Yes this report represent many different type of information related with knitwear garments job order quality products. Still we leave this" summary report", only for a while but now move to our next topic and this new point of discussion is very important and interesting, yes now you study and enjoy.
- (21) press standard report,this report is a set of instructions for pressmen who press the all quantity of entire knitwear garments production of a job or as are produced in the stitching machines flow. This pressing standards report prepared by inlines stitching machines quality control supervisor with thoroughly discussion with the assistant quality control manager+ quality control manager department head and then " knitwear garments output pressing instructions set are develop as only improving final quality level of every pressing knitwear garments pieces.yes again we return to our real topic that was only about master file of the knitwear garment job order with some others stitching quality process such as executive summery report or only name as" summary report", please again pause here for a while again and think about executive summery report contents and try to understand the real purpose of the executive summery report. Why this executive summery report need to summarise the entire working day performance data as informatic data. This whole day performance data summary report describes top five faults and flaws figures. And importance of this executive summery report is obvious every chair holding person in knitwear garment stitching quality control process with procedure can make best kinds of decisions about improving all knitwear garment stitching production with best standards of quality. During early in the mini preproduction meeting " corrective actions and preventive actions",can suggest for further, further future for controlling these" top five faults" ,even this executive summery report can improve the internal assessment of controlling these faults and flaws from stitching production. In some shorts words someone can say " whole day stitching production report with quality progress data that can provide information about previous day reports as benchmarking with present situations, making future improving quality control programs with the help of data as are describe in " executive summery" report.
- Yes executive summery report denotes performance+progress report in such a way as " decisions masking process",+ " preventive and corrective actions",+"actions and reactions on perhour feed back", "further improvement in knitwear quality stitching process control, in stitching machines flow quality observing and monitoring methodology",+"training program for new quality staff members", even from changing of stitching machines sewing needles till including the introducing new terms and conditions about improving quality of all stitching output of a knitwear job order.
- (22), press standard, yes one press standard report must contain the master file on a new knitwear garments job order. Now we will discuss here about (1) How to write press standard?, best and useful guidelines for writing active and actionable press standard. (2) what type of tools need to write press standard for pressing or for ironing the knitwear garments job order pieces during pressing process on steam heating prresstables. (3) Yes this press standard guidelines " how to guide the press men?, how to press the press the knitwear stitch garments?, and how to spread knitwear garments on press tables during pressing process?. All these questions will discuss here and answer will provide for further arising questions during pressing process of a knitwear garments job order under stitching. Yes one important question is " what is importance of improved standard press for improving the all quality measures for agiling the consumers behavior to purchase this product. As pressing quality indicate ingredients of focus of attraction for/of buyers, customers and consumers so press prepare knitwear garments pieces to look wise very charming and attractive. So furthermore appearance of knitwear garments pieces and in this way press and irong provide smooth texture to different attach patches of knit fabric as increasing look and appearence more attractive so,that is why, there are special cares and as relevant and accordance with preimproved gold seal sample+ according to the wants, wishes and demands of customer and buyers. Some best type of pressing set instructions and guidelines are provide by directly dealing merchandiser. So during writing pressing and ironing standard following instructions and guidelines must include in press standard instruction sheet, such as,spread knitwear garment piece on the press table under marking point, knitwear garment piece must steam press length side or width side,how make neck shape accordance with sample neck shape, sides seam sewing stitch seam must straight, cuff and bottom rib should be at and understand marking point and there should be no crease marks,stream press shining marks on knitwear garment piece. Yes this press standard prepared by stitching quality supervisor and this press standard paper sheet recheck, revise and evaluate by assistant quality manager. And if there are some kinds of wrong or misleading points then assistant quality manager remove them, rewrite them and again " assistant quality manager" handover this press standard to the quality supervisor. Because now press standard is accordance with quality standard so quality supervisor hangover this to the point, revised and signed by quality control authorities but some copies of this improved press standahandover to the quality control inlines inspectors, second copy of this press standard is handover to press supervision, third copy give finishing incharge, fourth copy is given to quality audit assistant manager, fifth copy of this press standard is attach in the "master file" of the knitwear job order for further future record.
- When first output of the knitwear garments reach at the press tables the quality supervisor and assistant quality manager provide basic assistance and help to all press men and guide them accordance with quality standard of pressing the knitwear garments piece. Further guidelines from where to start the press and decrease extra motion of hands while holding hot steam pressing compartment. Stitching supervisor also improve handling skill of all press men for achieving the Super quality standard. Here during pressing of the knitwear garments " the shape of the knitwear garments" must remain same as the shape of the preimproved sample. So there must no no compromise or bargaining on the quality of the pressing. Yes in this way the inlines quality supervisor make sure " all production of the knitwear garments pieces are in progress as improved press standard.What is importance of press in knitwear garments exporting.
- (23)Last and final document of the " knitwear garment job order stitching is quality process of collecting and gathering cleanness data of every sewing machine", in such a way as every stitching machine sewing platform is meat and clean. Yes for this purpose the related inline quality control and monitoring inspector put special type of " stitching machine oil spots" showing paper square type paper under every stitching machine. Yes every day duty and responsibility of every one inlines inspector to put under stitching machine machines pressure foot oil indicating paper sheet and when shift time start collect and gather these oil papers from all stitching machine and transfer these oil on a " special large size paper format",after attaching these oil papers on special formats, there stitching machine number is written on every once paper square type sheet. Now further action start as if some one stitching machine is puring or releasing lubricant stitching machine oil then machine mechanic will check the related inline stitching machine and repair,overall and again clean the stitching machine with air pressure and make sure there will be no leakage of the stitching machine lubricant oil on relevant sewing machine operation. This every day oil checking report is the special part of the " knitwear garment job order master file", and this stitching machine oil papers report is every day signup by inlines quality control inspector, quality control inlines stitching quality control supervisor, stitching master,stitching production assistant production manager, quality control manager and stitching machine mechanic.
- Here fundamental and essential purpose of oil report preparation is to enhance quality control inspection and transfer oil spot free product to off lines quality control tables where every one stitching machine sewing operation is check by offline quality control checkers. Stitching machine oil spots/oil stain free such neat and clean knitwear garment is must.
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- In next blog post someone can learn somethings new such as, "How to buy new knitwear garment from a clothing store", " How to inspect and check the quality of knitwear apparel at purchasing point". "How to negotiate at the price with shopkeeper."
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